Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. will not shift out of gear. If the pressure is weak, you may have bad seals and need to open the engine. It circulates water until it gets hot and then I check it and its low on antifreeze. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. There seems to be a problem serving the request at this time. It is supposed to spin freely in one direction and be locked in the other direction. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Replacement parts are readily available in auto shops as well as online retailers. I have a Suzuki Quadmaster 500, that I got from a customer. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. This relieves the tension on the gearbox and allows you to shift gears. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Welcome to my world. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Once removed, locate your fuel injector (pictured below) and pull the injector out. 2680 Kettner Blvd, San Diego, CA 92101, USA. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. If it is bent or worn, it cant push the gears completely in place. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. If you have an account, sign in now to post with your account. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. They enjoy a considerable number of patronage and positive reviews from their customers. Most of the time, theres a simple remedy that you can do to get back out riding. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! Visit Website. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. As you are doing it you have to keep radiator full. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Tenaciously, Wiring Issues On Massimo UTVs 4. For the complete procedure, go to Hondaatvforums.net. Air Flow. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. How To Fix Braking Issues in Massimo UTVs. Thanks for the info.. Paste as plain text instead, Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. I ll run it on the trails next weekend.. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. The battery, when bought with the vehicle, is only covered for 30 days. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Replacing the spark plug is the first thing you should attempt. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Therefore, having fragile wiring defies this definition. Pasted as rich text. Poor acceleration is among the most frequent Massimo UTV problems. Going cheap here could shorten the life of the transmission. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Your previous content has been restored. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. No smoke and no water coming out exhaust. Sometimes, youll only shift gears after turning the engine off. Its unlikely that your exhaust may become clogged, but it can happen. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). This pressure on the gears makes the ATV very hard to shift. When I brake hard in 2wd the transmission seems to pop out of gear. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Replace the UTVs fragile wires with good-quality ones. Massimo utv braking system performance is suboptimal. Good luck as I think the thermost is on the bottom and a bear to get to. For carbureted ATVs, there will be an adjustment screw to set the idle. Need to replace the engine oil and tie harnesses back to the frame. Another thing that Hisun excels at with . When the brake pedal is pressed down, the utv may not respond promptly. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Browse Massimo Motor Msu 500 Utv/utility ATVs. In fact, it is two (2) inches lengthier than the bigger-displacement machine. 3101 W Miller Rd. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! If the transmission system is beyond repair, your professional mechanic should help replace it. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. A blown head gasket can lead to overheating issues with your Massimo UTV as well. The utv is considered to be underpowered. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. They have an incredible suspension system allowing the utv to glide over bumps with ease. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. https://www.ebay.com/itm/165963318931? Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. . They are often thousands less than their competitors, but they still have their list of common problems. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Add to Cart. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. Massimo utv is tough and can withstand any terrain. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Remove the motor and give it a proper cleanse with an electric-cleaner. Welcome to Off-Road Care. There are aftermarket belts available that offer better performance and longevity at a smaller price. Be sure to keep all the filters clean and replace them as necessary. We recommend that you only use OEM belts. Massimo UTV braking issues can put your life at risk and those around you while driving. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. Probably the clutch plates aren't separating properly. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. Thinking head gasket. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. I included a pic I took with my cell as that was the only was to see it. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. I had exactly same question. So now I'm in the process of reassembling the vehicle. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. I'm also the owner and editor of BoostATV.com. Was: $121.09. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Inspect the 4th relay located beside the battery. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Have a parts problem? . I have a Massimo 500 utv efi, shift problems. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. Especially wires that are vital to keeping the vehicle running. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. You should barely be able to see the engine move, if at all. This final time, also change the oil filter. Powered by Invision Community. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. These issues are discussed below. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. It died and wouldnt start. The utv stands out amongst others in the following areas. Ensure to use only quality gear oil. There IS a Thermostat. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Visually inspect and repair if you see any signs of damage. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. You may also have an issue with your battery. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Check the exhaust system and remove whats causing the blockage. There is air in the system. thanks a lot .. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. Add to Cart. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. Set the gear shifter to neutral. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. This is for all of you Massimo UTV, SxS (Side by Side) owners. Getting old is a hard earned achievement. TBoss 550 died while running, then wouldn't start. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Only one UTV on this 2015 lineup exceeds $15,000. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. ! Use a pry bar to see if you can lift the whole engine. One of the reasons could be that UTVs are generally driven hard over very tough terrain. The most common problem that 500 owners experience include; 1. Sometimes, the gear can only be changed after the engine is turned off. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . Also, look for debris such as old seals being drained out with the oil. Check out our UTV parts and accessories today! Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. When you fill and bleed it check for bubbles coming up in reserve tank. This is one of the easiest to verify, but its also one of the most crucial. The rides are very nice. Reinstall the throttle body and start up your UTV. As an Amazon Associate, I earn from qualifying purchases. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Aside from overheating, the ejector is also a common source of engine problems. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! . Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. I bleed the top one and 0 water. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. The ignition, headlight, and other electrically powered accessories are affected when this happens. Hi, Im Haavard, the guy behind Boost ATV. The clutch should be scuffed up too then cleaned with rubbing alchohal. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. Unfortunately, Massimo has a rather short and limited warranty. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. Is the engine brake not working? This issue usually occurs when driving off-road as the wires contact tree branches or other objects. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. I pulled the plug and its brown as it should be. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Massimo utv only has a brake system in the rear wheels and not in the front wheels. The engine sometimes overheats without any known cause. Since day one the Massimo transmission grinds when switching gears. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. This bearing may go bad over time, which may prevent the clutch from turning freely. Mine is doing same exact thing. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). Adjust the ball ends until they drop straight onto the shifter. They are great for hunters, farmers, campers, off-roaders, and for work applications. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. How does this happen? Massimo utv has an open rear end. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. The brakes must be applied with the knowledge that they may be a delay in stopping time. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Hey Joe I had the exact same problem with my 750. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Your ATV requires enough airflow both into and out of the engine. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. $113.82. . If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. I am praying Im wrong or its just a gasket. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. The biggest safety component of a vehicle is the braking system. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. Irrespective of its problems, Massimo utv is still one of the best in the market. Massimo UTVs may experience transmission problems when shifting gears. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) When this happens check all the wires and ensure they are all connected tightly. They are suited for rough terrain and can go places a truck cannot. Your link has been automatically embedded. Cant find any exploded diagrams that show it.. how to I remove it? We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. This mechanical failure was damaging the. I own a Hisun myself. Shootouts. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. If you have any questions or suggestions regarding this article, please feel free to contact me. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. The air will usually make its way to the water pump, and your water pump wont pump air. Regular maintenance can sometimes fix performance issues. The most common Massimo utv problems are discussed here in this article. By The fuel pump relay is located just above the fuel tank. Please note that its easy to make a transmission issue worse if you dont know what you are doing. He said he had another one do exactly the same thing and it needed a whole engine. An expert should do this. Dying young is easy. Upload or insert images from URL. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Now is a good time to pull the clutches for proper cleaning and service. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. If i let it cool off, it will run fine again for a few minutes, then repeat the process. This problem results in a breakdown after using the UTV for a few years. Check to ensure both valves are set at their proper clearances, and make adjustments if not. Page 1 READ THIS MANUAL CAREFULLY! But even without creep, the problem may be with one of these components. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. You may also notice that your UTV becomes sluggish in 4WD. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. At home, park your UTV in a car park. Locate the transfer case near the transmission and inspect it. I love to attend race events and car shows throughout the country. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. When youre purchasing a brand new vehicle, you expect a decent warranty. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. sorry to hear that. We have 4 Honda machines. Hello! The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. Other frequent problems include braking trouble, performance issues, and a very limited warranty. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. I think I put most of the miles on it, so they sold it to me. 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